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Announcing ECE® 5.9!
Used by
100+
major operators and EPCs globally
Helped design
$Bs
worth of pipeline projects
Optimised for
25+yrs
as the leading corrosion prediction model
Corrosion model with real-world calibration
ECE® provides realistic corrosion assessments calibrated to actual field data for operators and engineering contractors globally.
Corrosion caused by process fluids is one of the main challenges in the design and operation of facilities for oil and gas production, pipelines, processing and other systems.
ECE helps engineers and operators predict corrosion rates and select corrosion-resistant materials using a combination of lab data and real-world field calibration studies on pipelines, piping and downhole tubing.
Corrosion analysis
Operators, engineers, contractors and suppliers worldwide rely on ECE to support critical decision-making related to corrosion management. ECE can be used to:
- Conduct feasibility and concept studies for new projects
- Perform front-end and detailed design engineering
- Select cost-effective and suitable materials
- Analyse operational corrosion issues
- Predict and extend asset life
ECE is applicable where corrosion is primarily caused by acid gases such as carbon dioxide and hydrogen sulphide.
This includes front-end oil and gas production, pipelines, downstream processing, geothermal energy and, in some situations, power generation, refining and other industries.
ECE features
Corrosion
prediction
Analyse potential corrosion rates of carbon steel flowlines and tubing with presence of O2, CO2 and H2S.
CRA (corrosion resistant alloy) evaluation
Select suitable materials by assessing resistance to corrosion considering factors like service conditions, alloy types and long-term cost analysis.
Both ISO 15156-3 sour service and ECE’s own rules are available to assess future conditions.
Lifecycle cost
calculation (LCC)
Evaluate the lifecycle cost of CRA compared to carbon steel, considering OPEX and CAPEX requirements.
CO2 transport
systems
Qualitatively assess corrosion by using thermodynamic simulations to predict free water content for dense phase or supercritical CO2 systems.
Monte Carlo
probabilistic modelling
Gain confidence in predictions and save time with sensitivity studies performed at the design stage or when modelling the variability of field data used in operational studies.
Run multiple simulations with varying parameters for an extensiveanalysis of potential outcomes, resulting in more accurate corrosion predictions.
How it works
Predicting CO2 and H2S corrosion involves identifying key environmental factors like temperature and pressure. These factors are entered into ECE to simulate the corrosive environment. The models consider protective layers and the combined effects of CO2 and H2S. This helps select suitable materials and design effective corrosion mitigation strategies.
The CRA evaluator assesses the suitability of alloys in corrosive environments by analysing factors like temperature, pressure, and corrosive agents. It uses models to predict alloy performance, considering protective layers and the effects of multiple corrosive agents. This helps select the best materials for durability and safety in different conditions.
ECE can predict oxygen corrosion by analysing factors like temperature, pressure, and oxygen concentration. These factors are input into models that simulate the corrosive environment, considering protective oxide layers and oxygen’s impact on corrosion rates. This helps select suitable materials and design effective corrosion mitigation strategies.
ECE Monte Carlo analysis uses simulations with random variables to predict a range of possible outcomes. By running many simulations, it estimates the probability of different results, helping in decision-making and risk management across various fields.
ECE lifecycle calculator evaluates the total cost and environmental impact of a product over its lifespan by analysing different factor a user can input themselves. ECE model results for you based on those inputs.
Bulk calculation streamlines repetitive corrosion tasks by consolidating inputs and outputs into a single summary. Our solution automates these tasks, reducing errors and saving time, ensuring accuracy and consistency across multiple calculations.
Reporting involves collecting, analysing, and presenting data to monitor and improve operations. Data from various sources is processed using specialised software to generate reports. These reports provide insights into performance, efficiency, and compliance, helping managers make informed decisions and ensure smooth operations.
Get the trial version of ECE® Professional Edition or request pricing
ECE® 5.9 – new features available!
We’re excited to introduce the integration of Wood's thermodynamic calculation tool into our ECE suite.
Thermodynamic calculations allow for the assessment of dense-phase CO2 pipelines, providing critical insights into the potential formation of a free water phase in your systems.
Users can accurately predict the phase envelope for specific CO2 compositions and assess the likelihood of aqueous phase formation under various operational conditions in pipelines.
This offers advanced fluid modelling to manage complex compositions including hydrocarbons, CO2 or hydrogen fluids.
New features include:
This tool is essential for ensuring the integrity and efficiency of CO2 transport systems.
Free webinars
Corrosion control: predictive power play with Monte Carlo simulation
Register nowMonte Carlo simulation
How to make more reliable predictions of corrosion rates.
You’ll learn how to:
- Handle larger parameter spaces: ensure that relevant factors from the vast array of variables are considered
- Simplify simulation configuration: eliminate the need for manual setup and configuration of multiple simulations by incorporating a workflow for Monte Carlo simulation
- Optimise post-processing: automate the analysis of simulation results and provide reliable outcomes without the need for extensive manual post-processing
Corrosion analysis
How to avoid internal corrosion problems in your pipeline project.
You’ll learn how to:
- Select the right input parameters and understand the full lifecycle costs of material selection decisions
- Avoid common mistakes when modelling corrosion and selecting materials
- Reduce analysis time and increase accuracy by using the latest features of Wood’s Electronic Corrosion Engineer (ECE) software
Common questions
ECE (Electronic Corrosion Engineer) is a software tool designed to assist corrosion engineers in estimating corrosion rates and selecting corrosion-resistant materials. It uses a model based on laboratory data and field calibration studies.
ECE is used by operators, engineering contractors, and suppliers worldwide to support critical decision-making in new project feasibility, design engineering, material selection, and operational corrosion problem analysis.
ECE is applicable in industries where corrosion is primarily due to acid gases like carbon dioxide and hydrogen sulphide. This includes oil and gas production, pipelines, downstream processing, geothermal energy, power generation and refining.
- Corrosion Predictor: Analyses potential corrosion rates of carbon steel in the presence of O2, CO2, and H2S
- CRA Evaluation: Assesses the suitability of corrosion-resistant alloys
- Lifecycle Cost Calculation: Compares the lifecycle costs of CRA and carbon steel
- Monte Carlo Probabilistic Modelling: Provides sensitivity studies and variability analysis
ECE predicts corrosion by identifying key environmental factors like temperature and pressure. It uses thermodynamic simulations and Monte Carlo analysis to provide realistic corrosion assessments.
Yes, you can request a free trial of ECE here.
The latest version of ECE is 5.9, which includes advanced features like Monte Carlo simulation for more accurate and reliable corrosion predictions.
We offer webinars and other resources to help users understand and effectively use ECE.
