Expertise
VESTA methanation

Reducing the carbon impact in the natural gas value chain with alternative fuels for a low-carbon economy.

Green, renewable natural gas (RNG) or substitute natural gas (SNG) production is one of the most flexible approaches to decarbonise end demand such as residential heating and transportation systems.

Renewable natural gas produced from biogas, power-to-gas and biomass gasification, is a clean and low-carbon alternative to conventional natural gas, that can be transported and distributed using the existing grid infrastructure.

Wood’s VESTA catalytic methanation green natural gas production technology provides an efficient, robust and viable system that can be adapted to any source of syngas, including the CO2-rich gases typical for biogas upgrading and power-to-gas applications based on green hydrogen.

Clean energy for heating, power and transportation

RNG or SNG is an ultra-clean and excellent energy carrier that can be directly introduced into existing natural gas grids. The applications in the bio-based market sector include residential heating (including cooking), cogeneration and transportation systems.

The biogas sector represents a production potential of renewable gas of 10 billion Nm3 of biomethane by 2030 (90% from agriculture matrices and 20% from organic wastes, non-biogenic sources and gasification). The production of biomethane delivers a reduction in greenhouse gas emissions.

Green natural gas is expected to play a key role in the energy sector due to the easy connection of production plants to existing natural gas networks and the availability of mature technologies, such as VESTA, for commercial applications.

VESTA methanation

Wood developed a simple methanation process, called VESTA, with the help of high-performance catalyst provided by Clariant, Wood’s partner in VESTA methanation technology.

VESTA enables the decarbonisation of natural gas production by exploiting renewable resources with three alternative process schemes to reduce dependency on fossil fuels and meet environmental targets.

  1. Biomass gasification – the first pathway to produce a clean gas by using unique plant configurations depending on the selected gasification technology with an impact on the downstream syngas compositions and, subsequently, on the and cleaning steps.
  2. Biogas upgrading – biogas and renewable hydrogen to increase SNG production reducing the CO2 emissions
  3. Power to gas (renewable hydrogen and CO2-CO) – CO2 rich gas conversion to green natural gas by using renewable hydrogen and subsequent drying section.

Biomass gasification plants can be economically attractive with government incentives across various regions (for example the Advanced Biofuel Feedstock Incentives or Alternative Fuel Corridor (AFC) Grants and similar programmes in the UK and continental Europe), or alternatively as a route to integrate and utilize low grade heat.

Biogas upgrading and power-to-gas systems allows the widest use of bio-SNG, not only for power generation but to provide an alternative for transport, industrial and domestic energy demands in all green economies.

Key benefits

  • Simplicity: Unlike other technologies, VESTA has no recycle gas compressor reducing the CAPEX, OPEX and power consumption
  • Innovative: Utilization of low-alloy steel for all the reactors, no refractory required
  • Economic: Design based on fixed-bed reactors allowing lower CAPEX and OPEX at a range of scales
  • Adaptability: Flexible feed able to process a wide range of syngas compositions
  • Flexibility: Suitable for all types of gasifiers and can produce up to 250,000 Nm3/hr of SNG in a single train
  • Optimisation: Opportunity to fully integrate with existing utilities eg, at the range of steam pressure levels
  • Safety: Inherent safe design preventing runaway reaction
  • Proven track record: Available for commercial application

Advantages

A unique, once-through methanation technology

The advantage of VESTA over the other methanation methods is its full flexibility to balance both capital and operative expenditures, and the adaptation of any source of syngas, such as coal, biomass or waste gasification, biogas upgrading and power-to-gas application.

In conventional SNG processes, the risk of runaway in the methanation reaction is very high. VESTA avoids that risk with the presence of carbon dioxide (CO2) and water, which act as temperature dampers.

In contrast to other available technologies, VESTA uses a once-through process with CO2 removal performed downstream of the methanation reactors rather than before the methanation section. This strategy eliminates the need for product recycle compressors and the associated power consumption and installation costs.

Catalyst partner

The high-performance catalyst for the methanation reactors is provided by our partner Clariant. Clariant’s high-stability, non-precious metal catalyst is ideal for the increased operating range of 230-700oC contributing to a superior outcome.

Experience

Wood has technically and economically assessed the following three SNG production pathways for small-scale and multipurpose commercial applications:

  1. Biomass gasification – industrial-scale biomass gasification and SNG plant using wood waste materials as feedstock.

    The biobased sector is getting unforeseen interest and investment in Europe. Considering these current incentives, biomass gasification followed by a suitable polishing step and the clean gas methanation is a viable and economically attractive solution to produce bio-SNG.

  2. Biogas upgrading – small scale biogas upgrading and bio-SNG production, using biogas and renewable hydrogen through electrolysis as feedstock.

    Biogas upgrading provides an efficient, robust, and viable system to produce bio-SNG that can be delivered, transported and distributed using existing natural gas infrastructure.

  3. Power to gas – small-scale biogas upgrading and bio-SNG production with renewable hydrogen through electrolysis combined with the CO2 rich stream coming from the power-to-gas system.

    Power-to-gas utilization is as feasible and efficient as biogas upgrading to generate clean syngas and a subsequent bio‑SNG that can be integrated into the existing natural gas networks for transportation and heating.

First of its kind waste-to-SNG demonstration plant

Wood has partnered with the UK government and Advanced Plasma to build the first waste-to-energy SNG plant using the VESTA methanation technology.

The ultra-clean substitute natural gas demonstration plant is funded by the UK’s Department for Transport and by National Grid Gas Distribution and built in collaboration with Advanced Plasma Power’s Gasplasma® technology.

The plant converts biomass to syngas and then converts syngas to substitute natural gas (SNG) using Wood’s VESTA SNG technology. The installation of VESTA methanation is complete and awaiting commissioning of the ongoing upstream scope.

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